How to Customize Your Orion Assault Backpack with MOLLE Accessories
By Condor Outdoor | Combat Proven Tactical Gear, Tactical Clothing & Bags | Published: 2026-08-09
Category: How-to Guides
Learn how to attach MOLLE pouches and accessories to your Orion Assault Backpack for a personalized tactical setup. Step-by-step guide.
The Orion Assault Backpack is a versatile and rugged pack, but its true potential is unlocked when you customize it with MOLLE accessories. Whether you're a law enforcement officer, a military professional, or an outdoor enthusiast, tailoring your pack to your specific needs can make a world of difference in efficiency and comfort.
In this guide, we'll walk you through the process of customizing your Orion Assault Backpack with MOLLE pouches and accessories. From understanding the MOLLE system to step-by-step attachment instructions, you'll learn how to create a setup that's perfect for your missions, adventures, or daily carry.
Understanding the MOLLE System
MOLLE (Modular Lightweight Load-carrying Equipment) is a system of webbing and pouches that allows you to attach various accessories to your gear. The Orion Assault Backpack features MOLLE webbing on the front, sides, and bottom, providing ample real estate for customization.
The key to a successful MOLLE setup is understanding how the webbing works. Each row of webbing has horizontal loops, and pouches have vertical straps or clips that weave through these loops. This interlocking system ensures that your attachments stay secure even during rigorous activity.
- Familiarize yourself with the MOLLE webbing layout on your backpack.
- Plan your pouch placement based on accessibility and balance.
- Use quality pouches that match the MOLLE standard for a snug fit.
Choosing the Right MOLLE Accessories
When customizing your Orion Assault Backpack, the first step is selecting the right MOLLE accessories. Consider what you'll be carrying and how you need to access it. For example, a Triple Kangaroo Mag Pouch Gen II - MultiCam is perfect for quick access to rifle magazines, while a Gadget Pouch - MultiCam can organize your electronics and small tools.
For those who need to carry extra gear, the Double Kangaroo Mag Pouch Gen II - Scorpion OCP offers additional magazine capacity, and the i-Pouch - Scorpion OCP is ideal for smartphones or small tablets. The Multi Wrap is a versatile accessory that can be used to secure items or as a handle wrap.
- Assess your load requirements: magazines, medical supplies, electronics, etc.
- Choose pouches that complement each other and avoid overcrowding.
- Consider camo patterns that match your environment or personal preference.
Step-by-Step: Attaching Pouches to Your Orion Assault Backpack
Now that you have your accessories, it's time to attach them. Start by identifying the MOLLE webbing on your backpack where you want to place the pouch. Hold the pouch against the webbing, ensuring that the straps or clips align with the horizontal loops.
Weave the straps through the webbing, starting from the top and working your way down. For pouches with clips, simply snap them onto the webbing. Make sure the pouch is snug and doesn't move excessively. Repeat the process for each pouch, distributing weight evenly.
For added versatility, you can use VAS Zipper Strips to attach non-MOLLE items or to create additional attachment points. These strips are especially useful for adding small pouches or tools that don't have standard MOLLE backing.
- Start with the heaviest items closest to your back for better weight distribution.
- Test the attachment by giving the pouch a firm tug to ensure it's secure.
- Use VAS Zipper Strips to attach items like keys, multi-tools, or small flashlights.
Balancing Weight and Accessibility
A well-customized backpack is not just about adding pouches; it's about smart placement. Heavy items should be positioned close to your body and towards the top to maintain balance. Frequently used items should be within easy reach, such as on the shoulder straps or the front of the pack.
For example, if you're carrying a Double AK Kangaroo Mag Pouch - Scorpion OCP, place it on the front of the pack for quick magazine changes. A TSRS Shotshell Platform can be attached to the side for easy access to shotgun shells. The BDU Belt can be used to secure the backpack to your waist, distributing weight to your hips.
- Keep critical items like medical kits or radios easily accessible.
- Avoid overloading one side; distribute weight symmetrically.
- Use the BDU Belt to transfer load to your hips for long hikes.
Maintenance and Adjustments
Once your setup is complete, it's important to regularly check the attachments. Over time, straps may loosen or wear, so inspect them periodically and re-tighten as needed. Clean the MOLLE webbing and pouches to prevent dirt buildup that can affect the fit.
Don't be afraid to rearrange your pouches based on your evolving needs. The beauty of the MOLLE system is its flexibility. You can easily swap out a Digi Pouch | SALE for a different accessory as your mission changes.
- Check all attachments before each use.
- Clean MOLLE webbing with a brush and mild soap.
- Adjust your setup for different seasons or activities.
Customizing your Orion Assault Backpack with MOLLE accessories is a straightforward process that greatly enhances its functionality. By choosing the right pouches and attaching them correctly, you can create a personalized tactical pack that meets your exact needs. Start with a few key accessories and expand as you discover what works best for you.



